Optimal design of wind machine impeller for frost protection based on CFD and its field test on airflow disturbance

Wu Wenye, Hu Yongguang, Yang Shuo, Mao Kangqian, Zhu Xiaoyong, Li Pingping

Abstract


Wind machines have been increasingly applied to prevent frost damage through airflow disturbance in tea fields and orchards. An impeller is the most important component of the machine. However, there are few studies on customized impeller design or airflow disturbance performance. The objective of this study was to design a new impeller for frost protection wind machines based on reverse engineering and CFD simulation. The characteristic parameters of an impeller include blade cross-section shape, installation angle, sweep angle, hub ratio and blade number. The optimal combination of the above parameters was obtained through the simulation of the impeller’s aerodynamic performance. Field tests were conducted in a tea field to evaluate airflow disturbance performance of the designed impeller. The result shows that at a certain rotation speed and rotation diameter, the optimal combination of impeller parameters was: single arc cross-section of ϕ2400 mm, installation angle of 15°, sweep angle of 87°, hub ratio of 0.3 and blade number of 4, of which the impeller could achieve the highest usage of 0.56, the least consumed power of 1.363 kW and more uniform distribution of surface pressure on the windward side. Compared with other commercial frost protection wind machines, the maximum airflow velocity of the developed impeller was higher at 12 m in front of it. The probability of airflow velocity above 3.0 m/s within 30 min was the highest (71.7%), indicating its improvement of airflow stability. Without swing the new impeller could cover an effective area of 300 m2, which was similar to that of the commercial ones.
Keywords: frost protection, wind machine impeller, CFD, reverse engineering, airflow disturbance, tea orchard
DOI: 10.3965/j.ijabe.20150805.1415

Citation: Wu W Y, Hu Y G, Yang S, Mao K Q, Zhu X Y, Li P P. Optimal design of wind machine impeller for frost protection based on CFD and its field test on airflow disturbance. Int J Agric & Biol Eng, 2015; 8(5): 43-49.

Keywords


frost protection, wind machine impeller, CFD, reverse engineering, airflow disturbance, tea orchard

Full Text:

PDF

References


Gu L, Hanson P J, Mac Post W. The 2007 eastern US spring freeze: Increased cold damage in a warming world. Bio Science, 2008; 58(3): 253–262. doi: 10.1641/B580311.

Atkinson C J, Brennan R M, Jones H G. Jones H G. Declining chilling and its impact on temperate perennial crops. Environmental and Experimental Botany, 2013; 91: 48–62. doi: 10.1016/j.envexpbot.2013.02.004.

Jalili A, Jamzad Z, Thompson K, Araghi M K, Ashrafi S, Hasaninejad M, et al. Climate change, unpredictable cold waves and possible brakes on plant migration. Global Ecology and Biogeography, 2010; 19(5): 642–648. doi: 10.1111/j.1466-8238.2010.00553.x.

Leuning R, Cremer K W. Leaf temperatures during radiation frost (Part I): Observations. Agricultural Forest Meteorology, 1988; 42(2): 121–133. doi: 10.1016/0168- 1923(88)90072-X.

Hacker J, Neuner G. Ice propagation in plants visualized at the tissue level by infrared differential thermal analysis (IDTA). Tree physiology, 2007; 27(12): 1661–1670. doi: 10.1093/treephys/27.12.1661.

Bates E M, Lombard P B. Evaluation of temperature inversions and wind machine on frost protection in southern Oregon. Special Report 514, Agricultural Experiment Station, Oregon State University, 1978.

Meehl G A, Tebaldi C, Nychka D. Change in frost days in simulations of twenty first century climate. Climate Dynamics, 2004; 23(5): 495–511. doi: 10.1007/s00382- 004-0442-9.

Blank S C, Venner R. Evaluating the cost-effectiveness of risk-reducing inputs: wind machines for citrus. Hort Technology, 1995; 5(2): 165–170.

Ribeiro A C, De Melo-Abreu J P, Snyder R L. Apple orchard frost protection with wind machine operation. Agricultural Forest Meteorology, 2006; 141(2-4): 71–81. doi: 10.1016/ j.agrformet.2006.08.019.

Battany M C. Vineyard frost protection with upward- blowing wind machines. Agricultural and forest meteorology, 2012; 157: 39–48. doi:10.1016/j.agrformet. 2012.01.009.

Wu W Y, Hu Y G, Zhang H, Sun H W. An improved design on suction-exhaust duct for frost protection in tea fields. Paper number: 141907096rev, In: Proceedings of the ASABE Annual Meeting, Montreal, Quebec Canada, 2014. pp.3548–3555. doi: 10.13031/aim.20141907096.

Brown P. Anti-frost fan: US Patent: 4753034, 1988-6-28.

Stafford T P, Calif G. Fan blade for wind machines: US Patent: 4148594, 1979-04-10.

Maximize the performance of your wind machine with Pure Customization. http://www.orchard-rite.com/wind-machines/ head-tower. Accessed on [2014-01-04].

Frost damage to your crop can occur in as little as 20-30 minutes. http://www.hfhauff.com/blades.php. Accessed on [2013-02-07]

Wu W Y, Hu Y G, Lu H Y, Asante E A, Liu S Z. Airfoil optimization design for frost protection wind machines using Profili software. International Agricultural Engineering Journal, 2015; 24(3): 43–51.

Yang S. Design and experiment of a biconvex-airfoil wind machine for tea frost protection. Master’s dissertation. Zhenjiang: Jiangsu University. 2014.

Hu Y G, Li P P, Dai Q L, Zhang X L, Tanaka K H, Cui G L. System design and experiment on elevated wind machine for tea frost protection. Transactions of the CSAM, 2007; 20(12): 97–99, 124. doi: 10.3969/j.issn.1000-1298.2007.12. 024. (in Chinese with English abstract)

Li W C, Ren G X, Fan G X, Tang Y, Tang X L. Research status of the development and application of tea anti-frost fan. China Tea Processing, 2014; 2: 34–37. doi: 10.15905/j.cnki.33-1157/ts.2014.02.012. (in Chinese with English abstract)

Qian X Y, Ichikawa S Y, Ito N T. Optimal structure design of anti-frost fans: Vibration analysis of structure based on model. In: Proceedings of the 50th Conference of Japanese Society of Agricultural Machinery. Tokyo, Japan. 1992.

Qian X Y, Ichikawa S Y, Ito N T. Optimal design of anti-frost fans: Stress property. In: Proceedings of the 50th Conference of Japanese Society of Agricultural Machinery. Tokyo, Japan. 1992.

Hu Y G. Mechanism and control technology of late frost protection for tea plant (Camellia sinensis L.) through air disturbance. PhD dissertation. Zhenjiang: Jiangsu University. 2011.

Chang Z Z. Axial flow fan and practical technology. Beijing: China Machine Press, 2005.

Zhou J H, Yang C X. Parametric design and numerical simulation of CPU axial-flow fan with application. Acta Electronica Sinica, 2008; 36(8): 1526–1531. doi: 10.3321/j.issn:0372-2112.2008.08.010. (in Chinese with English abstract)

Yi Z Q, Xi D K, Lu S L, Zhao X, Sun G. Numerical simulation and experimental research on the fan. Machinery Design & Manufacture, 2007; 10: 98–101. doi: 10.3969/j.issn.1001-3997.2007.10.042. (in Chinese with English abstract)

Tian X D, Shi G R, Ruan X Y. Key issue of complex surface part in reverse engineering. Journal of Machine Design, 2000; 4(29): 1–5. (in Chinese with English abstract)

Vanco M, Brunnett G. Direct segmentation of algebraic models for reverse engineering. New York: Springer, 2004.




Copyright (c)



2023-2026 Copyright IJABE Editing and Publishing Office